The AGME AC series quality control system is an essential tool for zero-defect manufacturing in modern assembly lines. As components become more complex and safety requirements more stringent, simply performing an assembly operation is no longer enough. The AC series provides the "intelligence" to verify that every single part has been assembled correctly, using high-precision sensing technology.

Advanced Force and Displacement Monitoring

At the heart of the AC series is the simultaneous measurement of pressure (force) and stroke (position). During a riveting or pressing cycle, the system generates a "fingerprint" of the process. If the force required is too high or the stroke is too short, the system immediately identifies the part as NOK (Not OK). This prevents defective components—such as loose rivets or over-stressed housings—from moving further down the production line.

Flexible Integration and Control

The "AC" stands for high versatility in control logic. The system integrates seamlessly with electric and pneumatic actuators, using switch signals and electrical feedback to coordinate the assembly cycle. Whether it is a simple AC-1 unit for basic force monitoring or an advanced AC-100 for complex multi-stage assembly, AGME provides a scalable solution for various levels of automation.

Key Features

• 100% Process Traceability: Every assembly cycle is monitored and recorded, providing a complete history for quality audits.
• Visual Feedback: Large displays show real-time curves and result status, allowing operators to react quickly to process drifts.
• Tolerance Management: Easily programmable windows for force and position allow for precise tuning of the quality criteria.
• Industrial Connectivity: Data can be exported via USB or integrated into factory SCADA systems for comprehensive plant-wide monitoring.
• Rugged Construction: Designed to work reliably in the vibration-prone environment of heavy-duty riveting and pressing stations.

Typical Applications

• Automotive Industry: Quality monitoring for seat recliners, hinges, ball joints, and steering components.
• Hardware Manufacturing: Precise assembly of locks, window fittings, and heavy-duty industrial tools.
• Electrical Components: Monitoring the pressing of connectors, terminals, and relay housings.
• Appliance Production: Ensuring consistent riveting of structural frames and aesthetic panels.