The MAP.commander C6 is Maplan's latest-generation machine control system, serving as the unified control platform across the company's entire range of elastomer injection molding machines — from basic standalone units to fully automated production cells. Built on HTML5 web technology, it replaces proprietary HMI hardware with a platform-independent interface that looks and works identically on any device: laptop, tablet, or machine-mounted touchscreen.

How does the C6 handle both machine control and cell automation?

The standard C6 controls the injection molding machine itself — clamping unit, injection unit, temperature zones, and all core process functions. The C6 CC (Cell Control) variant extends this to synchronize the entire production cell: injection molding machine, handling robots, conveyors, and third-party automation components — all operated from a single panel with Maplan's consistent user interface. Real-time communication between cell components runs over Powerlink or OPC UA.

What connectivity options does it offer for Industry 4.0 integration?

Every C6-equipped machine is network-ready out of the box. OPC UA via MAP.mes connects to manufacturing execution systems for real-time production monitoring, statistics, and recipe management. MAP.mes77 provides a standardized EUROMAP-compliant OPC UA subset. Integration into higher-level ERP systems is supported, for example via T.I.G. VPN-based remote access allows authorized personnel to monitor and even intervene from any location.

How does the C6 support process optimization and mold protection?

The MAP.advanced package adds real-time process visualization with injection graphs, plasticising graphs, and trend monitoring (up to 10 trends, 12 process values each) with configurable limit alarms and CSV export. MAP.limit envelope curves simplify injection process monitoring to reduce waste. On the protection side, MAP.moldsafe provides digital tool protection, MAP.currentcontrol monitors heating current, and MAP.energywatcher tracks power, water, and air consumption across three dedicated monitoring variants.

What display and ergonomic options are available?

The C6 is available with a 15-inch standard or 21-inch luxury Full HD resistive touchscreen, both supporting glove operation and offering 30% faster touch response than the previous generation. MAP.varioswitch combines freely configurable software and hardware buttons; the Hot Key bar provides quick access to essential functions. MAP.smartlight visualizes machine state for multi-machine environments, and the WYSIWYG interface shows only what is relevant to the current task.

Frequently Asked Questions

Can the C6 control third-party automation equipment?

Yes, the C6 CC variant supports third-party automation through MAP.logicmoves — a freely programmable control module for electric, servo-electric, pneumatic, and hydraulic external equipment. Communication runs over Powerlink or OPC UA, with first-level support provided by Maplan for both the machine and third-party components.

Is remote access possible, and what does it require?

Yes. Every C6-equipped machine is network-ready. Remote access works through VPN with an mGuard industrial security appliance. The HTML5 web interface looks identical on any device — laptop, tablet, or smartphone. Optional MAP.eye camera adds visual assistance for remote diagnostics and support.