The KD-BATCH-CONTROL brings recipe-controlled precision to dosing, mixing, and weighing processes. Its modular, scalable architecture grows from semi-automatic operator guidance to fully automatic production — eliminating manual errors and delivering reproducible, operator-independent results across every batch.

How does the teach-in recipe assistant work?

An operator executes a manual batch once while the system records every step — raw material additions, mixing speeds, temperature profiles, timing. The recorded recipe then replays with full automation. New products enter production without programming expertise, and real-time correction suggestions during the run further reduce waste and improve yield.

What enterprise systems does it connect to?

Database-driven architecture enables direct connectivity to ERP systems including SAP and quality management platforms like DIBAC. Goods receipt and master data management modules track raw materials from receiving through production. Automatic batch protocol generation — with printout of all dosing quantities, machine parameters, and timestamps — provides full traceability for regulatory compliance and customer audits.

Compatible Process Equipment

The KD-BATCH-CONTROL is designed for Niemann KREIS-DISSOLVER high-efficiency dispersers and KREIS-BASKET-MILL milling systems, handling viscosities up to 1,000,000 mPas.

Industries Served

• Paints, varnishes, and coatings
• Pharmaceuticals and active ingredients
• Cosmetics and personal care
• Chemicals and petrochemicals
• Adhesives and sealants